China (简体中文)
China (简体中文)
Automotive engineer performing under-the-hood testing on a Dodge Challenger prototype in a Auto Parts workshop.

Rapid Prototyping Services Built for Speed and Precisions

Save 30% on your first online parts order using RapidQuotes™ | Promo Code: NEW30

victrex am prototype in stratasys 3d printer

Industrial-Grade Rapid Prototyping On Demand

Stratasys Direct delivers industrial-grade rapid prototyping on demand—combining high-performance materials, advanced 3D printing technologies, and expert engineering to turn your designs into functional parts, fast.

Trusted by Engineers Across Regulated Industries  

Stratasys Direct is trusted by engineers across regulated industries—including aerospace, medical, and automotive—for its proven track record in quality, consistency, and compliance. With over 30 years of additive manufacturing experience, we deliver precision parts that meet strict industry standards, backed by robust quality assurance and in-house production you can rely on.

 

 

Upload. Quote. Print Faster Than Ever.

Upload your CAD file and get an instant, accurate quote—no waiting, no surprises. With built-in file analysis and access to our full range of materials and technologies, RapidQuotes™ helps you move from idea to printed part faster than ever. Whether you're prototyping or ready for production, it’s the smart way to start.

Detailed gray FDM 3D-printed architectural scale model of a building floor plan with walls and structural features.

Scalable, High-Quality 3D Prototyping Services

From one-off concept models to functional engineering prototypes, our 3D prototyping services meet the needs of professionals across industries. With over 30 years of additive manufacturing expertise and a broad portfolio of technologies, we help customers iterate faster and get to market with confidence.

Red Indian Scout motorcycle gas tank next to a black 3D-printed prototype of an alignment jig used for precision assembly.

High-Performance Prototyping Materials

Stratasys Direct offers over 50 advanced engineering-grade materials—including thermoplastics and resins—designed for prototyping that demands both performance and precision. Our Material Wizard tool makes it easy to filter by properties like temperature resistance, strength, and chemical compatibility so you can confidently select the right material to validate your design’s form and function.

 

Thermoplastics for Functional Parts

When functional accuracy matters, Stratasys Direct delivers. Materials like ABS-CF10 (50% stiffer, 15% stronger than standard ABS) and resistant nylons—such as Nylon 12 and carbon-reinforced Nylon 12CF—offer industrial-strength performance for prototyping and end-use applications. Tough, reliable, and moisture-resistant, they're ideal for jigs, fixtures, tooling, and structural prototypes.

Resins for Fine Details and Smooth Finishes

For prototypes where detail and aesthetics are key, Stratasys Direct’s resin lineup—used with SLA, PolyJet, and P3 DLP—is unmatched. SLA resins achieve crisp detail and smooth surfaces, while PolyJet materials such as VeroVivid deliver full-color, multi-material prototypes with ultra-high resolution. ToughONE resins blend strength with precision, enabling realistic and functional prototypes in a single print.

ESD-Safe and Engineering-Grade Options

For static-sensitive environments like electronics assembly, Stratasys Direct’s ESD-safe thermoplastic ABS-ESD7 dissipates charge to protect components and prevent electrostatic buildup. With surface resistivity between 10⁶ and 10⁹ Ω, this material is ideal for cases, fixtures, and enclosures in regulated or sensitive applications.

Display of colorful PolyJet 3D-printed eyeglass and sunglass frames on metal stands for retail or prototype showcasing.

Fast Turnaround. Consistent Results

Speed matters in product development, and Stratasys Direct delivers. Our rapid prototyping service combine quick lead times with expert oversight to ensure every part meets your expectations. From concept to final part, we provide consistent results—fast.

Delivery As Fast As 3 Days

Need parts quickly? Stratasys Direct offers lead times as short as 3 days, depending on the technology and project size. With in-house production and a broad range of 3D printing technologies, we provide fast, reliable turnaround—without sacrificing quality.

Need it sooner? Contact us and we’ll work with you to expedite completion and shipping.

DFM Feedback and Quality Control Built In

Every part goes through built-in design-for-manufacturing (DFM) checks and multi-stage quality inspections. From automated file analysis to hands-on engineering reviews, Stratasys Direct ensures your prototypes are optimized for performance and built right the first time.

Close-up of hands using a digital caliper to measure precision 3D-printed black plastic components for quality inspection.

Why Choose Stratasys Direct for Rapid Prototyping?

With over 30 years of proven experience, Stratasys Direct is the trusted partner for custom 3D printing services and production-grade additive manufacturing. From rapid prototyping to full-scale production, we offer industrial 3D printing services backed by certified quality processes, engineering expertise, and industry-leading technology. Whether you're in aerospace, automotive, medical, or consumer products, we help you move from design to part—faster and with confidence.

Our deep experience in regulated industries and unmatched technical breadth, Stratasys Direct delivers 3D printing rapid prototyping services that support the entire product development cycle—from early-stage concepting to functional validation and short-run production.

Decades of Additive Manufacturing Expertise

As one of the longest-operating additive manufacturing service providers in North America, Stratasys Direct delivers unmatched knowledge and scale. Our team has successfully completed hundreds of thousands of projects for organizations ranging from startups to Fortune 100 companies. With 200+ in-house 3D printers, eight advanced manufacturing technologies, and over 50 high-performance materials, we support everything from one-off prototypes to serialized production runs with exceptional speed, precision, and reliability.

Our deep experience in regulated industries and unmatched technical breadth, Stratasys Direct delivers 3D printing rapid prototyping services that support the entire product development cycle—from early-stage concepting to functional validation and short-run production.

Bring Your Ideas to Life with a 3D Printing Prototype Service

Stratasys Direct offers a complete 3D printing prototype service designed for speed, accuracy, and material versatility. Whether you're refining a product concept or validating function before production, our advanced technologies and engineering-grade materials deliver functional prototypes quickly and reliably.

iso 9001 as9100 itar secure file handling 3d print service

ISO 9001, AS9100, and ITAR Compliant

Stratasys Direct maintains robust quality systems to ensure every part meets your strictest requirements. We are ISO 9001 and AS9100 certified, with quality assurance processes that include First Article Inspection (FAI), the Parts Production Approval Process (PPAP), and detailed traceability. As a DDTC-registered and ITAR-compliant manufacturer, we’re equipped to handle sensitive aerospace and defense projects with full regulatory alignment and documentation.

Secure File Handling and Traceability

Your design data is protected by enterprise-grade security protocols throughout our workflow. Stratasys Direct implements rigorous data protection standards for encrypted file transfers, secure access management, and audit-ready traceability. Our digital infrastructure ensures intellectual property is safeguarded across the additive manufacturing process, giving you peace of mind from quote to part delivery.

Designer assembling a custom 3D-printed speaker enclosure prototype next to a completed high-end speaker model.

Start Your Prototype Today

Bring your ideas to life with Stratasys Direct’s rapid prototyping services. Whether you’re testing form, fit, or function, our advanced 3D printing technologies and engineering-grade materials help you iterate quickly and accurately. With decades of experience and industrial-grade quality, we make it easy to move from concept to physical part—fast.

Upload Your CAD File for an Instant Quote

Ready to get started? Simply upload your CAD file to receive a free, instant quote through RapidQuotes,  our secure online platform. Choose from multiple technologies, materials, and finishes to match your project needs. No waiting, no back-and-forth—just fast, reliable pricing and turnaround from a trusted additive manufacturing leader.

Speak With a Prototyping Specialist

Need help selecting the right process or material? Our experienced prototyping specialists are here to guide you. From early-stage concept models to highly detailed functional prototypes, we’ll help you optimize for performance, speed, and cost. Contact us today to get expert advice tailored to your application.

FAQ

How fast can I get a prototype?

Turnaround times depend on the selected technology and material, but many parts can be produced in as little as 1–2 days. Our online quoting system gives you estimated lead times instantly, and expedited services are available for qualifying projects.


What file formats do you support for uploads?

We accept a wide range of file formats for 3D printing, including STL, STEP, IGES, and SolidWorks files. For the best results, we recommend submitting STL files optimized for the intended print resolution.


What materials are available for rapid prototyping?

Stratasys Direct offers over 50 engineering-grade materials for prototyping. Material selection depends on your desired performance characteristics—strength, flexibility, heat resistance, or surface finish.


Can I iterate multiple designs quickly?

Yes. Our digital workflow and online quoting platform allow you to upload and quote multiple designs at once, making it easy to test variations and optimize your product in less time.


Do you offer same-day or expedited services?

Expedited 3D printing is available for select materials and technologies. Contact us or use the online quote tool to check availability and lead times for your specific project.


What technologies do you use for prototyping?

We support a wide range of 3D printing technologies for prototyping, including FDM, SLA, SLS, PolyJet, and DLP P3, SAF™. Each process offers unique advantages in terms of accuracy, material properties, and surface finish.


Is there a minimum order quantity (MOQ)?

No minimum order quantities are required. Whether you need a single prototype or a small batch for testing, Stratasys Direct can accommodate your project with flexible, on-demand production.


Can you help me choose the right prototyping method?

Absolutely. Our experienced engineering and applications team can help you evaluate your design goals and recommend the best 3D printing technology and material for your application.


Do you offer finishing or painting options for prototypes?

Yes. We offer a variety of post-processing options, including sanding, bead blasting, painting, color matching, and clear coating, to help your prototype meet visual or functional requirements.


Can I move from prototype to production with Stratasys Direct?

Yes. Stratasys Direct supports the full product development lifecycle—from early-stage prototyping to low-volume and full-scale production. We offer scalable workflows, production-grade materials, and quality systems to help you transition seamlessly.


Do you offer support for complex geometries or assemblies?

Yes. Our additive manufacturing processes excel at producing complex, organic, or lattice structures that are difficult or impossible to create with traditional methods. We also support multipart assemblies and can provide guidance on design for additive manufacturing (DfAM).