This gallery highlights production-deployed 3D printed tooling used across Toyota manufacturing operations. The tools shown support automotive assembly, inspection, automation, and quality processes and demonstrate how additive manufacturing is applied on the factory floor.
Technology: FDM | System: F900 | Material: ULTEM™ 9085
Lightweight, production-grade alignment tooling used to precisely align gearbox and clutch splines during transmission assembly.
Replaced a heavy metal legacy tool while maintaining durability in a high-use factory environment.
Technology: FDM | System: F770 | Material: ASA
Tray assemblies used during battery line development to support early testing and validation. Enabled rapid iteration and upstream problem resolution before full production deployment.
Technology: FDM | System: Fortus 450mc | Material: ASA
Consumable alignment jigs used to simulate production stack-ups during weld schedule development. Easily reprinted and redesigned in-house as welding parameters evolve.
Technology: FDM | System: F3300 | Material: ASA (multi-color)
Multi-color assembly tool with a built-in wear indicator. As the tool wears, a red internal layer becomes visible—providing a clear, visual end-of-life signal for operators.
Technology: FDM | System: F3300 | Material: ASA
Lightweight robotic end-of-arm tooling used to lift and transfer dashboard assemblies between production stages. Reduced lead time by six weeks and enabled the use of smaller, lower-cost robotic systems.
Technology: SAF | System: H350 | Material: Nylon 11
Complex, production-ready handling tool designed for tight-tolerance transmission operations.
Geometry would be difficult and costly to machine, but is well suited to additive manufacturing.
Technology: SAF | System: H350 | Material: Polypropylene
High-volume blower nozzles used directly on weld lines to automate weld-tip cleaning. Enables inline maintenance without stopping the production line.
Technology: SLA | System: Neo800 | Material: Somos® WaterShed Black
Precision masking jig used during paint processes to ensure repeatable, accurate coverage. High laser accuracy supports consistent results without rework.
Technology: P3™ | System: Origin | Material: Loctite® 3995
Rapidly printed replacement parts for rivet guns used on the assembly line. Same-day production helps prevent costly line shutdowns due to tool downtime.
Technology: FDM | Material: ASA
Production-deployed poke-yoke tool designed to prevent incorrect stud installation on the assembly line. The integrated lockout mechanism reduces operator error and avoids unnecessary line shutdowns when stud configurations change.
Technology: FDM | System: F3300 | Material: ULTEM™ 9085
Production-deployed stamping die produced using additive manufacturing to support sheet metal forming operations. Multi-resolution printing enables high-speed builds for bulk features with fine detail where precision is required, delivering functional performance with significantly reduced lead time and cost.
Technology: SAF | Material: Nylon 12
Production-deployed surrogate part used to support battery module development and validation. Additive manufacturing enables rapid iteration and fit verification as battery designs evolve, allowing issues to be identified and resolved before full production.
Technology: SLA | System: Neo800 | Material: Somos® WaterShed
Translucent surrogate part used to validate internal wax spray coverage within vehicle structures. The clear material allows engineers to visually inspect flow paths and coverage quality, supporting corrosion-protection process optimization before full production.
Technology: P3™ | Material: Loctite® 3995
Production-deployed clamping jaws used to support assembly operations on the line. Additive manufacturing enables rapid, same-day fabrication of replacement and custom jaws, helping maintain uptime and flexibility in production environments.
Technology: PolyJet | System: J850 | Material: Vero
Production-deployed adjustment fixture used to support accurate scanning and alignment of vehicle doors. The additively manufactured fixture ensures consistent positioning during inspection and setup, improving repeatability in quality-critical processes.
Technology: PolyJet | System: J850 | Materials: Vero + Agilus
Multi-material fixture used for leak testing during production validation. The rigid cap provides structural stability while the integrated elastomeric seal conforms to mating surfaces, enabling reliable sealing without complex multi-part assemblies.
Technology: PolyJet | System: J850 | Materials: Vero Rigid + Elastomeric Surface
Production-deployed handling fixture designed to securely interface with vehicle surfaces without causing damage. The rigid base provides structural support, while the non-marring contact surface protects painted and finished components during handling and placement operations.
